Design Development Foam Products

What is Foam Product Design and Development?

Design and development is the process of creating a brand-new foam product fit for a specific purpose. Every now and again, clients come to us with a problem in need of a foam solution. Here at GB Foam, we’re always more than happy to rise to the challenge of anything set before us. Through our foam design and development process, we will work closely with the client in order to produce a bespoke foam solution fit for purpose. With an entire factory, fully equipped with the latest in foam manufacturing technology, it’s easier than ever for us to produce a bespoke product for you.

As a material, foam has a variety of uses. These uses range from protection purposes to support and comfort purposes. Determining what type of foam is right for your specific purposes, is a crucial factor in the design and development process. For example, reticulated foam is ideally used in situations near water, however it’s not as traditionally comfortable as memory foam. We work with a wide variety of foam types here at GB Foam and have the expert knowledge to determine what is right for you.

Example of Foam Product Design and Development

Many clients have approached us in the past with a problem that needs solving through the use of foam. One such example was when the Japanese company Yamaha approached us. Yamaha are well known for developing a wide range of services and producing many products across varying industries. In this case, Yamaha was in search of a solution for one of their jet ski models.

Yamaha required a custom-made foam bumper which not only offered superior protection purposes, but was also highly waterproof. By working closely with Yamaha on this project, our expert team at GB Foam determined that a foam bumper made from plastazote foam would be ideal. Once we had determined this, we were able to create a bespoke foam jet ski bumper which correctly adhered to specific dimensions.

Do You Need Foam Product Design and Development?

If you’re in need of our design and development service, you’re always more than welcome to contact us. We’ll gladly work with you here at GB Foam in order to fully understand your requirements and create a bespoke foam solution fit for purpose.

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Who We’ve Worked With

We’ve worked with many influential companies over the years, all of whom have sought expert knowledge and high-quality foam products at affordable prices. We’re proud to say that these clients all found and received what they needed working with us. Take a look for yourself and see the brands that have benefited from our expertise. For a full list of our clients, make sure to visit our clients page.

Our Companies & Brands

GB Healthcare

GB Healthcare

Healthcare Mattresses

About GB Healthcare

An industry leader in high quality, medical grade foam. Specialising in innovative mattresses suitable for both home and hospital care.

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Soundfix Acoustic Foam Logo

Soundfix Acoustic Foam

Acoustic & Soundproofing Foam

About Soundfix Acoustic Foam

The acoustic foam specialists! Your one-stop shop for all acoustic foam needs, ranging from off the shelf acoustic tiles to bespoke installations.

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Gym Pit Foam Logo

Gym Pit Foam

Foam Pits For Sport

About Gym Pit Foam

The leading supplier of foam for Gym Pits and Trampoline Parks across the UK and Europe. Try our free online foam calculator today!

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GB Foam Direct

GB Foam Direct

Foam Cut To Size

About GB Foam Direct

The fastest service in the UK for new or replacement foam – get an instant quote online (trade prices), with next working day delivery.

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Lion Mattresses

Lion Mattresses

Mattress Production

About Lion Mattresses

A wide range of luxury memory foam mattresses at affordable prices. Cut out the “middleman” by buying directly from us and benefit from next day delivery.

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GB Foam Packaging

GB Foam Packaging

Foam Packaging Inserts

About GB Foam Packaging

We stock a wide variety of packaging foam suitable for most applications – our specialists can work with you to deliver the right packaging solution.

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