CNC Machine Foam Manufacturing

What is a Horizontal CNC Machine?

Our Horizontal CNC (Computer Numerical Control) cutting equipment allows us to create uniformed 3D models out of foam blocks. Our CNC router, only allows for foam to be cut on a flat bed. Predominantly we use CNC Routers for creating things like custom made foam case inserts. This is great, but isn’t always fit for purpose when a larger, more bulkier design is passed to us. The primary use of horizontal CNC machines is to create specific designs from large blocks of foam, as opposed to cutting from thinner foam sheet materials.

How Does a Horizontal CNC Machine Work?

Horizontal CNC machines work similarly to our CNC Routers, in the sense that they are both controlled using computer software. This is the same for any computer guided cutting equipment. We use CNC machines for more complex designs, which require the utmost level of accuracy. When a client approaches us in need of a specific foam product in varying quantities, CNC cutting is sometimes an option. This really depends on how intrinsic the foam design may be. As the cutting process is carried out through a series of commands given to a computer, there is generally little chance of error.

How Is a Foam Product Designed and Manufactured With A CNC Machine?

When a client approaches us, they will generally have an idea in mind of what they want from us. Sometimes we are verbally told, sometimes we are passed paper drafted schematics and sometimes we are sent CAD (Computer-Aided Design) designs. In all cases, a unique design will always be converted into a CAD file. This allows us to fully lay out specifics for a foam design.

Once we are certain that our client is happy with their design, we can move on to the foam production process. Before we can do this however, the CAD design must be converted into a CAM (Computer-Aided Manufacturing) file. This conversion process, turns our design files into specific commands which our Horizontal CNC cutting machines can read. Once we input our CAM file and have a specific foam type ready, the cutting process can begin.

If you would like to know more about our Horizontal CNC Machines and how they can benefit you, please contact a member of our team today.

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Who We’ve Worked With

We’ve worked with many influential companies over the years, all of whom have sought expert knowledge and high-quality foam products at affordable prices. We’re proud to say that these clients all found and received what they needed working with us. Take a look for yourself and see the brands that have benefited from our expertise. For a full list of our clients, make sure to visit our clients page.

Our Companies & Brands

GB Healthcare

GB Healthcare

Healthcare Mattresses

About GB Healthcare

An industry leader in high quality, medical grade foam. Specialising in innovative mattresses suitable for both home and hospital care.

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Soundfix Acoustic Foam Logo

Soundfix Acoustic Foam

Acoustic & Soundproofing Foam

About Soundfix Acoustic Foam

The acoustic foam specialists! Your one-stop shop for all acoustic foam needs, ranging from off the shelf acoustic tiles to bespoke installations.

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Gym Pit Foam Logo

Gym Pit Foam

Foam Pits For Sport

About Gym Pit Foam

The leading supplier of foam for Gym Pits and Trampoline Parks across the UK and Europe. Try our free online foam calculator today!

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GB Foam Direct

GB Foam Direct

Foam Cut To Size

About GB Foam Direct

The fastest service in the UK for new or replacement foam – get an instant quote online (trade prices), with next working day delivery.

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Lion Mattresses

Lion Mattresses

Mattress Production

About Lion Mattresses

A wide range of luxury memory foam mattresses at affordable prices. Cut out the “middleman” by buying directly from us and benefit from next day delivery.

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GB Foam Packaging

GB Foam Packaging

Foam Packaging Inserts

About GB Foam Packaging

We stock a wide variety of packaging foam suitable for most applications – our specialists can work with you to deliver the right packaging solution.

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