What is Foam Conversion & Fabrication?

Foam conversion (or fabrication) is the process of cutting foam to shape and size using a variety of methods and cutting techniques. This includes, but is not limited to – die-cutting, log cutting, contour cutting, CNC routing, tilt knifing, splitting and skiving, profiling and band knifing.

In fact, there are many methods we can use to create a final foam product. While some foam products are manufactured in bulk, many need to be custom made to serve the correct purpose. This is where foam conversion comes into play.

Using an array of foam conversion techniques, we can manufacture a product to your requirements and specifications. There are many different grades of foam, each with unique properties and all of them can be converted so that they are fit for purpose.

The Foam Conversion Methods We Use

Our UK based factory is fully equipped with a wide range of advanced foam cutting machinery. GB Foam offers many different foam conversion services and has been doing so since 1976. As the industry evolved and technology progressed, we have continued to invest and expand upon the services we offer.

If you require foam cut to size and shape, we offer the services you need. With more than 40 years of experience in foam conversion, our team of experts can help you to find the ideal foam products. Call us today on 01494 441177 or email sales@gbfoam.com to discuss your options.

Work With the Experts

We love developing foam solutions for our clients. Our services go above and beyond traditional “off the shelf” foam products. Whatever you have in mind, our team of professionals will work closely with you to develop it. Int he past, we have provided foam conversion services to people from many different industries. From custom made mattresses to military spec products, whatever your line of work, we can develop a foam product that’s perfect for you. Contact us today to find out more!

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Who We’ve Worked With

We’ve worked with many influential companies over the years, all of whom have sought expert knowledge and high-quality foam products at affordable prices. We’re proud to say that these clients all found and received what they needed working with us. Take a look for yourself and see the brands that have benefited from our expertise. For a full list of our clients, make sure to visit our clients page.

Our Companies & Brands

GB Healthcare

Healthcare Mattresses

About GB Healthcare

An industry leader in medical grade foam products. Specialising in innovative medical mattresses suitable for home and hospital care.

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Soundfix Acoustic Foam

Acoustic & Soundproofing Foam

About Soundfix Acoustic Foam

The acoustic foam specialists! Your one-stop shop for acoustic treatment. Everything from off the shelf acoustic tiles to bespoke installations.

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Gym Pit Foam

Foam Pits For Sport

About Gym Pit Foam

The leading supplier of pit foam for Gym Pits and Trampoline Parks across the UK and Europe. Try our free online calculator today for a quote!

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GB Foam Direct

Foam Cut To Size

About GB Foam Direct

The fastest service in the UK. Get replacement sofa cushions and much more – visit today for an instant online quote & get next day delivery.

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Lion Mattresses

Mattress Production

About Lion Mattresses

A wide range of luxury memory foam mattresses at trade prices. Cut out the “middleman” buy directly from us and benefit from next day delivery.

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GB Foam Packaging

Foam Packaging Inserts

About GB Foam Packaging

We stock a wide variety of packaging foam suitable for most applications – our specialists can work with you to deliver the ideal packaging solutions.

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