
What is Foam Product Design and Development?
In order to create a unique foam product, we first need to go through the design and development stages. Every so often, a client comes to us with a problem in need of a foam solution. We at GB Foam are always happy to rise to the challenge. We work closely with our clients to fully understand their needs. Once we have a clear understanding of these requirements, our team of foam experts get to work creating the perfect solution.
Our factory is fully equipped with the latest foam cutting machinery. This allows us to create a wide array of foam products. We stock many different grades of foam, each with unique attributes. But don’t feel overwhelmed, our professionals can recommend the most suitable foam to use for your project. Ultimately though, the choice is yours. Speak to our team today to discuss our foam product design and development services.
Foam Product Design and Development – Case Study
Many clients have approached us in the past to make use of our foam product design and development services. For example, we once developed a unique foam product for Yamaha.
Yamaha is well known for producing many products, manufacturing everything from pianos to motorbikes. In this instance, they were in search of a solution for one of their jet ski models.
Yamaha required a custom-made foam bumper which not only offered superior protection but was also highly waterproof. By working closely with Yamaha, our expert team determined that a foam bumper made from Plastazote closed-cell foam would be ideal. Once this had been determined, we were able to create a bespoke foam bumper that fully adhered to our client’s requirements.
Use Our Foam Product Design and Development Services!
If you’ve got a unique foam product in mind, our design and development service is perfect for you! Contact one of our experts today to discuss your options. You can call us on 01494 44177, email sales@gbfoam.com or visit our contact page to get in touch.
Who We’ve Worked With
We’ve worked with many influential companies over the years, all of whom have sought expert knowledge and high-quality foam products at affordable prices. We’re proud to say that these clients all found and received what they needed working with us. Take a look for yourself and see the brands that have benefited from our expertise. For a full list of our clients, make sure to visit our clients page.
Our Companies & Brands

GB Healthcare
Healthcare MattressesAbout GB Healthcare
An industry leader in medical grade foam products. Specialising in innovative medical mattresses suitable for home and hospital care.

Soundfix Acoustic Foam
Acoustic & Soundproofing FoamAbout Soundfix Acoustic Foam
The acoustic foam specialists! Your one-stop shop for acoustic treatment. Everything from off the shelf acoustic tiles to bespoke installations.

Gym Pit Foam
Foam Pits For SportAbout Gym Pit Foam
The leading supplier of pit foam for Gym Pits and Trampoline Parks across the UK and Europe. Try our free online calculator today for a quote!

GB Foam Direct
Foam Cut To SizeAbout GB Foam Direct
The fastest service in the UK. Get replacement sofa cushions and much more – visit today for an instant online quote & get next day delivery.

Lion Mattresses
Mattress ProductionAbout Lion Mattresses
A wide range of luxury memory foam mattresses at trade prices. Cut out the “middleman” buy directly from us and benefit from next day delivery.

GB Foam Packaging
Foam Packaging InsertsAbout GB Foam Packaging
We stock a wide variety of packaging foam suitable for most applications – our specialists can work with you to deliver the ideal packaging solutions.